Feeder, unwinding equipment material frame, Ruihui stamping processing automation
The origin of the name of the three-in-one feeder: The automated process of stamping processing is divided into several stages. First, the material needs to be unloaded by a special unwinding equipment material frame to carry out the second step of processing.
Secondly, the material that is wound and packed will inevitably generate a large internal stress. If the internal stress is not leveled by a special equipment, the internal stress will be easily deformed after processing, which will affect the quality and precision of the finished product.
Therefore, after the material frame is unrolled, the flattening machine needs to be leveled before entering the next process; finally, the flattened machine is fed into the punching machine by using a special feeding device feeder to realize automatic continuous operation. Processing and production.
The unwinding, leveling and feeding functions of the general stamping production line are all completed by corresponding independent equipment. The so-called three-in-one feeder is the equipment that concentrates the functions of unwinding, leveling and feeding on one machine. Its equipment can be automated with the press.
Thick plate stamping processing refers to the stamping production of materials with a material thickness of 3.0mm or more. It is a special field in the stamping processing industry. Due to the thickness of the material, there are not many equipments that can realize its automatic stamping processing.
There are two main types commonly used: one is Ruihui hydraulic heavy material frame + thick plate leveling machine + thick plate NC feeder, the other is Ruihui thick plate two-in-one leveling machine + thick plate NC feeder Both of these production lines use the NC feeder to feed to ensure the feeding accuracy.
Specification:
| Model | MAC2-400 | MAC2-500 | MAC2-600 | MAC2-800 |
| Stock Width(mm) | 50-400 | 50-500 | 50-600 | 50-800 |
| Stock Thickness(mm) | 0.3~3.2 | 0.3-3.2 | 0.3-3.2 | -3.2 |
| Max.Coil Weight(kg) | 3000 | 3000 | 3000 | 5000 | 5000 | 7000 |
| Max.Coil O.D.(mm) | 1200 | 1200 | 1200 | |
| Coil I.D.(mm) | 8 | 8 | 508 | 508 |
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* |
| Max. Line Speed(m/min) | 16-24 | 16-24 | 16-24 | 16-24 |
| Work Roll Number(pieces) | upper 6
lower 5 | upper 6
lower 5 | upper 6
lower 5 | upper 6
lower 5 |
| Feed Roll Number(set) | 1 | 1 | 1 | 1 |
| Main Motor(kw) | AC2.9 | AC2.9 | AC4.4 | AC4.4 |
| Mandrel Expansion | hydraulic | hydraulic | hydraulic | hydraulic |
| Reel Motor(kw) | 1.5 | 1.5 | 1.5 | 2.2 | 2.2 | 3.7 |
| Power(V) | 3 Phase 220V/380V/50HZ |
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straigtening performance:
| tock Thicknees (mm) | Stock Width (mm) |
| 0.3 | 400 | 500 | 600 | 800 |
| 0.4 |
| 0.6 |
| 0.8 |
| 1.0 |
| 1.2 |
| 1.4 |
| 1.6 | 470 | 470 |
| 1.8 | 400 | 400 |
| 2.0 | 360 | 360 |
| 2.3 | 300 | 300 | 300 | 300 |
| 2.5 | 230 | 230 | 230 | 230 |
| 2.8 | 150 | 150 | 150 | 150 |
| 3.2 | 110 | 110 | 110 | 110 |
*1:(Pneumatic):Option in case of pneumatic mandrel expansion is provi
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